PRANA: Industry Standard of the Future
Economic effect generated by PRANA implementation: Cutting repair costs and reducing market fines by up to 60%
Industrial IoT solution for diagnostics and predictive analytics of industrial equipment to improve equipment performance and cut operating costs.
"PRANA (Predictive Analytics) – Predictive Analytics and Remote Monitoring System – a hardware-software package that enables the identification of deviations in the functioning of industrial equipment 2–3 months before the probable fault.
The PRANA industrial IoT solution combines methods of statistical analysis – the analytical core of the system, machine-learning technologies – an archive of defect symptoms, and big data processing tools – expert modules.
To collect equipment-performance parameters, the lower level of the System is deployed at the industrial site, thereby allowing for the safe collection and transmission of the data to the Situational Center. The PRANA System analyzes the data arriving from the running equipment in real-time and automatically detects any deviations, ranking them by contribution to the emerging defect.
The PRANA industrial IoT solution combines methods of statistical analysis – the analytical core of the system, machine-learning technologies – an archive of defect symptoms, and big data processing tools – expert modules.
To collect equipment-performance parameters, the lower level of the System is deployed at the industrial site, thereby allowing for the safe collection and transmission of the data to the Situational Center. The PRANA System analyzes the data arriving from the running equipment in real-time and automatically detects any deviations, ranking them by contribution to the emerging defect.
This information is relayed to experts at the Situational Center, who generate the appropriate recommendations for the operating personnel. System-performance information and recommendations on maintaining equipment in good working order are available for customer personnel remotely and in mobile applications. Emergency alerts are sent via SMS, e-mail, phone calls and PUSH-notifications. Customers receive round-the-clock support, scheduled reports and recommendations on optimizing equipment performance and maintenance.
PRANA Economic Efficiency
Economic effect generated by the PRANA System implementation at one of Russia’s largest generating companies:
Incident count
The number of incidents in CCGT units.
Incident loss
Losses from power-unit downtime.
Reduce unscheduled shutdowns
PRANA identifies defects long before they lead to failure. All necessary repairs are carried out during scheduled shutdowns.
Cut your repair costs
Early detection of defects not only helps to avoid accidents, but also to plan in advance the purchase of spare parts, streamline logistics, and reduce the inventory.
Monitor personnel and equipment
Assess the quality of work performed by personnel and contractors, monitor compliance with the terms and rules for operating equipment. Plan your costs and capacity utilization in real time.
Identify the causes of accidents
By analyzing historical data you can identify the causes of an incident and assess whether the actions taken by personnel and the behavior of equipment were correct.
Industry Solutions
Energetics
- Gas turbines
- Steam turbines
- Gas compressor booster stations
- Generators
- Transformers
- Boilers
- Gas piston machines
- Pumps
- Water treatment system
Industry Solutions
Chemical Industry
- Oil exchange columns
- Agitators
- Dynamic mixers
- Pumps
- Transformers
- Compressors
- Fans
Industry Solutions
Oil and Gas Industry
- Pressure vessels
- Heat exchangers
- Coke chambers
- Reactors
- Pipelines
- Spherical tanks
- Vertical steel tanks
The system's operating principles
- Mathematical Tools
- System Architecture
- Situation Center
- Our Services
PRANA is based on the Multivariate Vector Statistical Model (MVSM).
An equipment model is created and configured using historical data. Behavioral abnormalities are detected using a single integrated T2 criterion and parameter imbalances, which are ranked automatically based on their contribution to the abnormalities. This approach has been developed specifically for monitoring equipment at nuclear power plants, where the reliability of equipment is considered to be the highest priority.
More details
The MVSM (Multivariate Vector Statistical Model) core is needed to create and play multidimensional models of the equipment state.
Playing models based on actual operational data makes it possible to identify deviating parameters in the operation of industrial equipment with extremely high sensitivity. This is the case even if they do not yet affect the state of the installation, which means they are not recorded by traditional control and monitoring systems.
More details
The Situation Monitoring Center provides 24/7 facility monitoring.
The dispatcher is alerted at the slightest deviation. The system automatically identifies the location and time of the incident.
Deviations are reported to the Expert Analysis Center, where the experts prepare their conclusion based on automatically generated recommendations for equipment maintenance.
More details
The ROTEC Situation Center provides remote monitoring and predictive analytics of industrial equipment.
The Center's team includes experts with many years of experience in both science and practical work in the area of vibration diagnostics and vibration adjustment, turbine, compressor, boiler, thermal and electrical equipment.
More details
Benefits
Approved by insurance companies
PRANA is used to investigate incidents in the Russian energy sector. A major Russian insurance company considers the use of PRANA when calculating its insurance rate.
Rapid commissioning
Just one month is required to install the system on industrial equipment from most manufacturers without modification or additional configuration.
Versatility of PRANA
PRANA uses versatile mathematical algorithms that support any type of equipment, including turbines, engines, compressors, pumps, boilers, etc.
Largest archive of historical data
Largest archive of historical data among OEM-independent predictive analytics solutions.
News
01 September 2021
The PRANA Predictive Analytics and Remote Monitoring System has received another update of the operating system.
27 August 2021
The temperature in the hot zone of an energy gas turbine exceeds 1200 degrees Celsius. One of the most difficult tasks – monitoring of the state of the internal surface of the combustion chamber and other components of the hot tract – has been considered unsolvable for a long time. The assessment of their condition was carried out only during the planned repair of the turbine by instrumental and visual control.
26 August 2021
The industrial holding ROTEC JSC and Group-IB, one of the leading developers of solutions for detecting and preventing cyberattacks have entered into a cooperation agreement to ensure technological and cybersecurity of critical infrastructure facilities. The agreement was signed at the International Industrial Trade Fair Innoprom 2021 and will allow ACS and IS specialists of enterprises to observe and take proactive measures to prevent incidents caused both by service wear of equipment and as a result of cyberattacks.
20 July 2021
The industrial Internet begins with the introduction of systems based on mutual penetration of information technologies and automation devices of manufacturing equipment, such as the systems of remote monitoring and diagnostics. One of the inspection methods of the equipment’s condition is its continuous monitoring, which is a necessary condition for the transition to a service system on the operating condition
15 June 2021
According to Mikhail Lifshitz, Chairman of the Board of Directors of ROTEC, Russian power engineering company, the venture capital market in its present state is currently raising people whose aim is not to create a winning product, but just to raise funds. With regard to his business, Mr. Lifshitz abandoned the speculative component and headed for the long-term integration of ideas into production.
29 May 2021
Despite the hazy weather and pouring rain, the yachtsmen were in a terrific mood! Three crews of racing yachts in Olympic Class SB20, mainly represented by employees of ROTEC, PRANA and TEEMP, took the whole winners podium in the amateur competition. For most of the participants, it was their first-ever experience of this kind – and they claimed victory straight away!
26 March 2021
The trend towards digitalization and flourishing of the service economy have led to the emergence of a new model – Maintenance-as-a-Service. Let’s explore how it’s organized and the benefits that it offers to business.
11 February 2021
The Internet of Things (IoT) integrates devices into a computer network and allows them to collect, analyze, process and transmit data to other facilities via software, applications or technical devices
08 February 2021
As of 2021, the PRANA hardware-software package is the first of the industrial systems for predictive analytics and remote monitoring to switch to the Russian analytical database management system Yandex ClickHouse.
History
238 accidents
have been prevented
by PRANA continuous monitoring
by PRANA continuous monitoring
3 500 000 hours
of equipment digital operating time
have been analyzed
have been analyzed
2 500 tags
are processed every second
on each power-generating unit
on each power-generating unit
We work with
